Energy & Sustainability

Live load · grid mix · scope-2 carbon · ML peak shaving · sub-metered breakdown

M29M47M59M51M43

Plant load

5.23 MW

real-time

Grid import

4.44 MW

off-peak

Energy / Watt

0.0293 kWh

best-in-class 0.012

Renewable share

56%

2030 target 60%

Carbon / Watt

9.79 g

grid 334 g/kWh

Battery SOC

64%

410 kWh available

24h plant load · solar self-consumption · forecast

M47

Grid mix · scope-2

M51

Solar (rooftop + PPA)18 g/kWh34%
Wind PPA11 g/kWh18%
Grid (coal)820 g/kWh33%
Grid (gas)490 g/kWh11%
Hydro PPA24 g/kWh4%

Live load decomposition · last 3 sim hours

M29

Peak-shaving copilot

M47

MPC dispatches the 410 kWh battery and defers non-critical loads during peak tariff (14:00–22:00).

Tariff now$0.078/kWh

Battery SOC64% · 410 kWh

Deferrable load186 kW

Projected save$42/h

Ambient23.4 °C

Energy intensity vs target (kWh / W)

M37

Sub-meters · live load

TCO sputter array941 kW
nominalM24+1.2%
PECVD chambers1150 kW
nominalM23-0.4%
Lamination presses836 kW
trending highM27+2.6%
HVAC + cleanroom627 kW
nominalM51-0.6%
Air / vacuum470 kW
nominalM360.0%
Texture / clean418 kW
nominalM31-1.1%
IR curing tunnels523 kW
nominalM40+0.3%
Lighting + utilities261 kW
nominal0.0%

Utility consumption · run cumulative

M59

Electricity

41,802 kWh

21.12 kWh/mod · benchmark 12.4 (70% worse)

Nitrogen

19,968 L

156.00 L/mod · benchmark 180 (13% better)

Compressed air

38,528 L

301.00 L/mod · benchmark 320 (6% better)

DI water

512 L

4.00 L/mod · benchmark 4.6 (13% better)

Carbon footprint (run)

M85

CO₂e cumulative

13.94 t

this run

Avoided (vs grid-only)

7.81 t

56% renewable mix

Solar on-site

1.67 MW

midday peak

Wind PPA

0.94 MW

contracted

Energy anomalies (24h)

T-2h14mM52
Lamination press 2 drew 18% above baseline for 4 min
ENERGY_SPIKE
T-5h02mM43
Compressed-air loss 6.2 L/min — likely manifold leak near PRINT
AIR_LEAK
T-7h41mM51
PECVD N₂ purge cycle 11% longer than recipe target
N2_OVERPURGE
T-9h08mM41
TCO target erosion accelerating — recalibrate sputter rate
TCO_TARGET