Sim time08:00:00
Speed60×
Shift A · Day 1

Defect Genealogy

Cluster module · mod_cluster_laminator2_013
Module
mod_cluster_laminator2_013
Defect 199 (Scrap)
Final Pmax
544 W
561 min total
Tier
Scrap
defects 199
Module 13 of 23 in cluster cluster_laminator2_membrane_fatigue. Defect 199 (Scrap-tier). Bayesian signature match 65% with cluster cause. Small inactive-area bubble.

Genealogy timeline · click any event for detail

WaferCell-sideModule-sideParameter ΔAlertsRecommendationsInspectionsDefects06:00Membrane health drifting09:14X-bar R WARNING — vacuum hold drift09:16Recommendation: schedule membrane swap at 12:0010:04Module enters Laminator 2 queue10:05Module processed at Laminator 2 (excursion window)10:13Module exits Laminator 211:04Module enters Final Test11:05EL inspection — defect detected (199)11:05Defect RIL 199 — Scrap-tier11:07Module routed to Scrap line
WaferCell-sideModule-sideParameter ΔAlertsRecommendationsInspectionsDefectsDefect cards red-bordered · solid lines = direct causation

SPC charts · Vasu's monitoring framework

Vacuum Hold Pressure · Laminator 2
X-bar R chart
warn 8 · action 12 mbar
nominal 4warnactionModule 1300:0007:5515:5000:002.847.8412.83
Vacuum hold pressure drifted from nominal 4 mbar to 6.1 mbar by 09:14, crossing the 8 mbar warning during the showcase module's cycle (peak 7.8 mbar). After membrane replacement at 12:00, returned to 3.8 mbar.· Green dashed: If predictive maintenance triggered at 06:00.
Membrane Health · Laminator 2
I-MR chart
warn 0.85 · action 0.78 index
nominal 1warnactionModule 1300:0007:5515:5000:000.760.891.03
Membrane health degraded steadily from 0.94 toward action threshold 0.78. Crossed warning 0.85 at ~08:00 — six hours before scheduled replacement.
Lamination Bubble Rate · Laminator 2
p-chart
warn 0.02 · action 0.04 proportion
nominal 0.005warnactionModule 1300:0023:4523:3100:00-0.000.020.04
Per-lot bubble defect proportion crossed action threshold 4% during the affected 4-hour window, returning to nominal after the 12:00 membrane swap.

Counterfactual overlay — what should have happened

Toggle to overlay the alternate timeline branch where the platform's recommendations were accepted at the right moment.

Bayesian attribution · 1 chain

199 Bubble in inactive area
top confidence 65%
Laminator 2 excursion65% · sig 65%
Other / unattributed35% · sig 0%

Blast radius · 1 cluster

cluster_laminator2_membrane_fatigue
Laminator 2 Membrane Fatigue · 08:00–12:00
23 modsdefects: 17clean: 6sig 74%
RIL 198 × 12RIL 199 × 6

Cell provenance · 72 cells

No notable cells flagged. Switch to "All 72" to inspect every cell.
Each cell carries its full station-visit history. Click a cell to inspect recipe snapshots and per-station measurements.

Module outcome

Final classification
Scrap
Economic impact
Cost basis $156 · Recovery $0
Counterfactual recovery
~$1,530 avoided
This page demonstrates full provenance for three showcase modules AND their full cluster genealogies — 53 additional cluster modules whose journeys share the same upstream causal events as the showcases. In production deployment, every module's complete genealogy and every cluster's full membership is tracked automatically. This demonstration shows what that looks like at the cluster scale.