Sim time08:00:00
Speed60×
Shift A · Day 1

Defect Genealogy

Cluster module · mod_cluster_stringer3_011
Module
mod_cluster_stringer3_011
Defect 102 (B)
Final Pmax
548 W
556 min total
Tier
Tier B
defects 102
Module 11 of 14 in cluster cluster_stringer3_1432_excursion. Defect 102 (B-tier). Bayesian signature match 63% with cluster cause. Below A-tier limit — B-tier with note.

Genealogy timeline · click any event for detail

WaferCell-sideModule-sideParameter ΔAlertsRecommendationsInspectionsDefects14:32Stringer 3 tension raised 4.2 → 4.8 N14:35CUSUM WARNING — Stringer 3 tension drift14:38Recommendation: revert tension to 4.2 N14:56Module enters Stringer 3 queue14:57Module processed at Stringer 3 (excursion window)15:05Module exits Stringer 315:08CUSUM ACTION — operator reverts tension15:08Tension reverted 4.8 → 4.2 N15:56Module enters Final Test15:57EL inspection — defect detected (102)15:58Defect RIL 102 — B-tier15:59Module classified B-tier
WaferCell-sideModule-sideParameter ΔAlertsRecommendationsInspectionsDefectsDefect cards red-bordered · solid lines = direct causation

SPC charts · Vasu's monitoring framework

String Tension · Stringer 3
CUSUM chart
warn 4.5 · action 4.8 N
nominal 4.2warnactionModule 1113:0013:5914:5816:004.104.504.91
Operator raised tension from 4.2 → 4.8 N at 14:32. CUSUM warning crossed at 14:35 and action threshold at 15:08. This module passed through Stringer 3 at 14:42, in the middle of the excursion.· Green dashed: If recommendation accepted at 14:38.
Soldering Temperature · Stringer 3
I-MR chart
warn 250 · action 260 °C
nominal 245warnactionModule 1113:0013:5914:5816:00242.31251.96261.61
Soldering iron held nominal throughout the shift; no thermal contribution to the defect.
Cell Microcrack Rate · Stringer 3
p-chart
warn 0.02 · action 0.04 proportion
nominal 0.005warnactionModule 1108:0011:5715:5520:00-0.000.020.04
Per-lot crack rate from EL screening of cells exiting Stringer 3 spiked from 0.5% to 3.8% during the tension excursion before recovering once tension reverted.

Counterfactual overlay — what should have happened

Toggle to overlay the alternate timeline branch where the platform's recommendations were accepted at the right moment.

Bayesian attribution · 1 chain

102 Crack cell outside wire
top confidence 63%
Stringer 3 excursion63% · sig 63%
Other / unattributed37% · sig 0%

Blast radius · 1 cluster

cluster_stringer3_1432_excursion
Stringer 3 Tension Excursion · 14:32–15:08
14 modsdefects: 13clean: 1sig 76%
RIL 101 × 7RIL 102 × 6

Cell provenance · 72 cells

Each cell carries its full station-visit history. Click a cell to inspect recipe snapshots and per-station measurements.

Module outcome

Final classification
Tier B
Economic impact
Cost basis $156 · Recovery $0
Counterfactual recovery
~$170 avoided
This page demonstrates full provenance for three showcase modules AND their full cluster genealogies — 53 additional cluster modules whose journeys share the same upstream causal events as the showcases. In production deployment, every module's complete genealogy and every cluster's full membership is tracked automatically. This demonstration shows what that looks like at the cluster scale.